PCB VCP DC Copper Plating DSA
Product Overview: Plating materials used in printed circuit board (PCB) manufacturing processes.
Product features: stable dimensions, firm coating, corrosion resistance, long service life;
effectively reduces tank voltage, a significant energy-saving effect;
ultra-low consumption can reduce production costs.
Advantages and highlights: long life (can be customized according to customer requirements);
low energy consumption, and high electrocatalytic activity.
Conditions of use: electrolyte CuSO4·5H20 H2SO4; temperature 20℃-45℃; current density 100-3000A/m2DC;
Applicable scenarios: VCP line/horizontal line copper plating, via/fill/pulse copper plating, soft/hard board plating, semiconductor substrate plating;
After-sales service: Providing timely and high-quality new anode manufacturing and old anode repainting services worldwide.
Product Details of PCB VCP DC Copper Plating DSA:
PCB VCP DC Copper Plating DSA is a highly advanced and efficient technology used for copper plating on printed circuit boards (PCBs). It provides excellent conductivity and corrosion resistance, making it ideal for electronic applications.
This system offers an efficient copper plating solution for printed circuit boards. It utilizes vertical continuous plating (VCP) technology and dimensionally stable anodes (DSA) to provide uniform copper deposition across PCB substrates. Key benefits of this system include high plating speed, excellent thickness uniformity, and consistency across various board sizes and shapes.
Operational features include PLC control of conveyor speed, adjustable plating currents, and monitoring of bath parameters like temperature, acid concentration, and organic additive levels. This enables optimized plating conditions for the desired copper thickness and hardness. The system can integrate with upstream processes like cleaning and downstream QA inspection.
Ideal for high-volume PCB manufacturing, the PCB VCP DC Copper Plating delivers high throughput with proven consistency and reliability. With the proper maintenance and part replacements, it provides extended up-time for maximum productivity.
Working Principle:
The PCB VCP DC Copper Plating DSA system comprises a series of interconnected components that work together to provide a consistent plating process. The chemical reactions involved ensure the deposition of a high-quality copper layer on the PCB surface. This technology utilizes a unique DSA (Dimensionally Stable Anodes) electrode, which significantly improves the plating uniformity and performance.
System Components:
The main components include:
Power supply unit
Anode baskets
Cathode rods
Dosing system
Control unit
Structure and Characteristics:
The system is designed with the following features:
Uniform and smooth copper plating surface
High conductivity and corrosion resistance
Enhanced PCB performance and durability
Efficient and reliable plating process
Performance Parameters:
| Parameter | Value |
|---|---|
| Copper plating thickness | 0.1-5 μm |
| Plating speed | 10-100 μm/min |
| Current efficiency | 95% |
Technical Specifications:
| Specification | Value |
|---|---|
| Voltage | 110-240V |
| Power consumption | 50-200W |
| Temperature range | 20-50°C |
Economic Indicators:
| Indicator | Value |
|---|---|
| Cost per unit | $1000 |
| Cost savings | Up to 50% |
Key Features and Advantages:
Uniform and high-quality copper plating
Improved conductivity and corrosion resistance
Enhanced PCB performance and durability
Efficient and reliable plating process
Applications:
The PCB VCP DC Copper Plating technology is widely used in the following industries:
Electronics
Telecommunications
Automotive
Medical devices
FAQ:
A: What is the plating thickness range achievable with this technology?
Q: The copper plating thickness range is typically between 1 to 50 microns, the specific range needs to be confirmed with the manufacturer.
A: Does the system require regular maintenance?
Q： Whether regular maintenance is required depends on usage and operating conditions, please consult the manufacturer for recommendations.
A: What is the average lifespan of the DSA electrodes?
Q: The average lifespan of DSA electrodes depends on the material, and usage environment, etc., please consult the manufacturer for accurate figures.
A: Is the technology compatible with various PCB sizes and shapes?
This type of product is generally compatible with mainstream PCB sizes and shapes. For specific compatibility, please check with the manufacturer according to your requirements.
For more information about our PCB VCP DC Copper Plating products, please contact us at yangbo@tjanode.com.
TJNE is a professional manufacturer and supplier of PCB VCP DC Copper Plating DSA. We offer high-quality products with strong technical expertise, complete certification and testing reports, fast delivery, and reliable packaging. Our one-stop after-sales service ensures customer satisfaction. Contact us today to discuss your requirements!
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